Clean propeller shaft. remove the four retaining bolts from the perimeter, just above the antiventilation plate. I have a 25 HP Mercury outboard and I think it is a '93 or '94 but not too sure. DOWNLOAD 60HP Outboard Repair Manual Johnson Mercury Mariner Suzuki Yamaha INSTANTLY DOWNLOAD a 60 horsepower outboard repair manual straight to your computer in seconds. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 25 HP outboard motor to factory specifications. how does a yamaha 50 outboard choke works schematics for a 40 horsepower suzuki outboard engine how to take out a prop shaft 1995 suzuki dt 25 how to take the power head off a 1978 johnson outboard how to set timing on a 25hp mariner shifter shaft install 1998 mercury 15 hp how to change impeller on suzuki df9. K&O Two bladed prop: Reproduction props for K&O toy outboard motors made from 1952 to 1962. Locate the four bolts holding on the lower unit, located near the place where the intermediary shaft and lower unit meet. Every second or third trip, remove the hood of your outboard (make sure the engine is turned off and cool to the touch) and apply a thin film of silicone spray to the power head. This INSTANT REPAIR MANUAL DOWNLOAD for the Mercury-Mariner, Johnson-Evinrude, Suzuki, Honda, Yamaha 15HP outboard engines were designed primarily for factory service 15HP outboard technicians in a properly equipped shop. If not removed, this jumbled mess could destroy the seals that contain and protect the oil inside your gearcase. Remove the 4 upper and lower nuts holding the gearbox to the upper housing and remove the. The service manual download for the above listed Mercury. Drive shaft socket to get your pinion off without putting big cuts in the drive shaft with the vise. Yamaha outboards are one of the most trusted brands on the water and are known for their reliability and their light and strong motors. Mercury Outboard Powerhead Removal. The Mercruiser Alpha 1 stern drive is a combination inboard and outboard drive. How do you remove the prop seal on a 1968 mercury 60 outboard? With the prop removed, you will expose the bearing carrier retaining nut. Older 200/20 lower units came straight off by removing the 2 nuts under the plate above the prop and the 1 in the front, or if it is newer, then you will need to undo the catch under and behind the carb, and remove the bolts that hold the lower unit on. I have a 25 HP Mercury outboard and I think it is a '93 or '94 but not too sure. Works to remove bearing carrier on standard and counter rotating lower units. Boat Motors, Engines, Fishing Supplies, GPS, and more. Find Mercury In Stock Now. Make sure that you do not shake the case when you have the shift shaft out or the cam may move and make it difficult to remove the prop shaft. ” Besides, you’ll want to pull that prop so you can check the shaft for wrapped-up fishing line and remove it ( see how to remove fishing line from a prop-shaft ) before it cuts through the prop-shaft seal and lets water. Mercury/mariner Download 1998 1999 9. " Besides, you'll want to pull that prop so you can check the shaft for wrapped-up fishing line and remove it before it cuts through the prop-shaft seal and lets water into your gearcase. Mercury Marine 25 hp (2 cyl. PROPELLER HARDWARE PROP NUTS & TAB WASHERS PROP NUT 11- 40140 Mercury/Mariner 5‑15 HP outboards using a Brass propnut with M10x1. This video covers removing the bearing carrier from the gearbox, removing the oil. Nothing will bring an outboard to a grinding halt faster than a length of fishing line. Check the motor for centre and level and straight. Mercury Outboard Vintage Hats Sale Is For Two Hats For Mercury - $17. Need help removing prop shaft to replace seal on a 20 hp mercury outboard Im in the process of fixing up this motor I just got, and noticed as I was draining the oil from the lower unit that there was some water in it. Southcentral Outboards 2808 N 2150 St. They can answer questions for any Mercury outboard motor model or horsepower including Chrysler Outboards, Force Outboards, Mariner Outboards, and Mercury Inboard/Sterndrives. Remove the retaining bolt. A Mercury, Yamaha, Johnson, Suzuki, Evinrude, Mariner outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 35HP outboard motor to factory specifications. BEFORE INSTALLING NEW PROPELLER 1. Southcentral Outboards 2808 N 2150 St. A common boating mishap is getting fishing line wrapped around the prop shaft behind the propeller of an outboard or sterndrive. When I remove the split pin, the old propeller does not come off; must be something else that is holding it back on the shaft. Mercury For Sale. Watch fallen skiers. Laing's Outboards sells many parts for outboard motors. Including the motor itself. The offset design of the pivot pins keep the hook of the tool on the propeller hub and pulls through the center of the propeller shaft. Your propeller is held on with a scotter pin, inserted through the propeller shaft. Next, look on the top rear of the outdrive; remove the plastic access panel and use a 12 mm socket wrench to remove the bolt that holds the trim tab, which is used to minimize prop torque. Your Clymer Manuals Mercury 3 - 275 HP Outboards, 1990-1993 B722 online manual is viewable with a magazine reader and features the same content as the printed manual. 5 liter standard Mercury Lower units - This unit is 100% OEM Compatible, Requires no modifications, ships complete with water pump and upper drive shaft. It is threaded into the case. Keep this rather than throwing it overboard, as it will be required for reassembling the machine later. Report accidents. Our Mercury Outboard Replacement Lower Units are at the lowest prices and same day shipping!. We carry obsolete and hard to find parts for Johnson, Evinrude, Mercury, Force, and others. Place the outboard motor in the full tilt-down position, with the transmission shift lever in neutral. I've tried putting them both in neutral, no. How to remove prop from mercury outboard when shaft is rusty from salt water? Follow. Then with a lever (which usually is placed on the left side of the outboard or to your remote control) the clutch which is between the gears, is moved to the desired direction. 75-150 HP The table below contains a listing of propellers we currently stock for the Force 70-150 HP engines. It is mercury brown band long shaft outboard engine. Do not allow the "key" that holds the propeller in place on the shaft to get away from you, since you will need it to re-install the new or repaired propeller. Removal for replacement is also much easier. Getting ready for lower unit seals. View parts diagrams and shop online for 1005220 : 1980 Mercury Outboard 4. Priced individually, sold @ multiples of 2 PROP NUT 11- 88228 A special molded nylon propnut fitting the 18/20/25 Hp. Get the best deals on Force Outboard Lower Unit Components when 1990 120HP Force Outboard Propeller Prop Shaft & Clutch 819284A3, 816433T Make Offer - Mercury. You can learn how to change a boat propeller by yourself instead of calling in the professionals. Start your water then start your motor. Choose your outboard motor parts manufacturer below. Loosen and remove the nuts that hold the lower unit in place, almost all outboards have four nuts holding this in place. Also, read the latest reviews for the Mercury 5 HP (15") Shaft Gas Powered Outboard Motor. Take a file or lipstick and make a mark a line on the shaft of the bow side of the prop. Mercury Outboard Powerhead Removal. Need to know how to remove and reinstall drive shaft and shifter rod from 1989 mercury 25hp 2cyl. Remove the clamp screw holding the trigger to the distributor housing assembly. The puller goes inside the prop. It also houses the drive gears, the driveshaft that comes down from the engine and the water pump that cools the motor. Purchase 806105 mercury mercruiser alpha today! Highlighting a curated assortment of 806105 mercury mercruiser alpha in stock now. Propeller Fitting Instructions. Propeller : The propeller is a thru the hub exhaust 2 blade 8" diameter with a pitch of about 8 or 9" (rather hard to measure the pitch on these things). Clear title in hand. Pro-Drive Motors are designed to provide the convenience of an outboard motor and the versatility of a mud motor. At any rate, change the oil every 50 running hours using a high quality lube such as Evinrude-Johnson Ultra HPF or Mercury Premium Gear Lube and you shouldn't have any problems. Buy Boat Propellers and Shafts and get the best deals at the lowest prices on eBay! Mercury 4hp Outboard 4stroke long shaft with 25 litre quicksilver fuel tank. MERCURY/MARINER DOWNLOAD 1965 1991 Service Manual 2. Wiki User Remove bearing carriage , from the prop shaft , A small round pin will fall out at the end of the shaft retrieve it. Precision Machined Inboard shafts, Shaft Couplings, Shaft Hardware, Flexible Couplings, Shaft Seals. ) gear housing (prop shaft) parts. The upper thrust washer, thrust bearing (not a real. Carefully work the hook of the seal between the lip and shaft. The cavitation plate is the flat fin in the lower unit housing above the prop. Mercury’s largest single cylinder outboard is their 6hp engine. As best as I can recall, the propeller used on the 1967 model, 50 hp Mercury, was of a splined design. old O- Ring from inside the brass guide, clean up the O- Ring recess, install the new one. A propeller sized for power or thrust has a large diameter. Here is a picture for reference. View parts diagrams and shop online for 1005220 : 1980 Mercury Outboard 4. You must also remove the spark plug wires from the spark plugs. Buy a genuine Mercury Quicksilver or aftermarket part. How to Remove an Inboard Outboard Engine. Oem Mercury Quicksilver Thermostat 75 80 90 100 4 Stroke Efi Outboard 855676 1 - $76. The neutral forward and reverse do not line up. I have no idea how much it is worth. Keep this rather than throwing it overboard, as it will be required for reassembling the machine later. How can I prevent the propeller from sticking onto the shaft? We recommend a liberal coat of one of the following Mercury Precision or Quicksilver Marine Lubricants on the propeller shaft: Special Lubricant 101, 2-4-C Marine Lubricant with Teflon, or Anti-Corrosion Grease. If propeller is seized to the shaft and cannot be removed, have the propeller removed by an authorized dealer. Installation is simple by removing the old prop and slipping on a new one. Remove the propeller If the boat is stored outdoors, you might as well put a sign next to it that reads: "Steal My Propeller. Last summer, in part one of “The Right Propeller” I offered some guidance to Boats. Once the shaft is removed you must install a plug in shaft hole. You guys are awesome!!! I've finally found that pump I needed and it fits perfect!!. Used, 190 hours -- (2016) 200XL L4 200 HP Verado outboard motor engine from Mercury Marine. And will really need it to re torque your pinion nut. Sooner or later, you'll have to remove and replace the propeller on your Yamaha outboard motor. 95 shipping available. For those of you who may not know me, I manage Mercury Racing’s propeller department. Running with a bent prop shaft is like driving with a wheel badly out of balance. I have several pages entailing the gasket replacement process for these particular Mercury Outboard Models (650 - 700). If the pressure required to slip clutch is greater than 28 ft pounds, it will be necessary to remove the prop nut and add additional steel shims located on prop shaft spline shoulder. An outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 50 HP outboard motor to factory specifications. Remove two bolts 1 securing propeller shaft bearing housing to gearcase. Short shafts are 15 to 19 inches long. Need to know how to remove and reinstall drive shaft and shifter rod from 1989 mercury 25hp 2cyl. Mercruiser Alpha I,II and Bravo I,III sterndrives. I've tried putting the lower unit into forward, the upper shift in forward, no. Service Repair Manual DOWNLOAD Mercury Mariner Outboard 30/40 (4-Stroke) EFI Service Repair Manual DOWNLOAD Mercury Mariner Outboard 40/50/60 EFI (4-Stroke) Service Repair Manual DOWNLOAD Mercury Mariner Outboard 150/175/200 EFI Service Repair Manual … 2014-09-19 21:52:25. Step 5 Take the propeller to a boat propeller repair shop or a boat repair shop and have the old hub pressed out of the propeller. Our motor had been in salt water a lot so when we dropped the lower unit it pulled the shift fork apart down on the propeller. Anyway, had it out yesterday and noticed that my pea stream was not very steady at idle. Remove the retaining bolt. The manuals you’ve come to know and trust are now available for online viewing. I've tried putting them both in neutral, no. Quicksilver Floating Prop Wrench for use on 1-1/16'' prop nuts. If not removed, this jumbled mess could destroy the seals that contain and protect the oil inside your gearcase. Remove propeller shaft and bearing housing assembly. How do you remove the prop seal on a 1968 mercury 60 outboard? With the prop removed, you will expose the bearing carrier retaining nut. 8 Hp Outboard Propeller Shaft. For those of you who may not know me, I manage Mercury Racing’s propeller department. If the propeller is not turning because of debris, turn the engine off, and then remove the stuck objects around the shaft and the propeller. Southcentral Outboards 2808 N 2150 St. Browse and buy OEM Mercury Marine outboard parts for your GEAR HOUSING (PROPELLER SHAFT) from the engine serial range [6428681 THRU 0B122929] – USA – Cat. If propeller is seized to the shaft and cannot be removed, have the propeller removed by an authorized dealer. Available in Aluminum and Stainless Steel from Michigan Wheel, Powertech, Solas and Quicksilver. Mercury For Sale. How do you change 25 hp mercury 2 stroke prop shafts? Answer. Using a wrench, remove the propeller nut and slide the thrust hob, propeller, and washers from the propeller shaft. Download a 15HP Yamaha, Suzuki, Evinrude, Mariner, Johnson, Mercury outboard repair manual in seconds. For some boats you can compromise on an "in-between" propeller, but for either real speed or real thrust there is little common ground. MODEL E, F MERCURY SERIES ASSEMBLY INSTRUCTIONS 40-50 HP, 4 CYLINDER 43. Shop our quality selection of mercury verado outboard in stock and ready to ship now online. Sportmaster -- gear case used in hi-performance applications recognized by. As best as I can recall, the propeller used on the 1967 model, 50 hp Mercury, was of a splined design. You have to remove the water pump and the shift shaft, then the prop shaft will come out. REVERSE GATE MECHANISM. Propeller Pullers, Propeller WrenchesGet A Prop stocks a large variety of Inboard Propeller Pullers, Volvo Duoprop Tools, Floating Propeller Wrenches, Ski Boat Prop Pullers, Strut Bearing Pullers, and the Propsmith. You can learn how to change a boat propeller by yourself instead of calling in the professionals. Download a 25HP Yamaha, Suzuki, Evinrude, Mariner, Johnson, Mercury outboard repair manual in seconds. Best Answer: Need to know serial number or what year it is. Cobra rebuild techniques years 1986 to 1992. It starts right up. " Besides, you'll want to pull that prop so you can check the shaft for wrapped-up fishing line and remove it before it cuts through the prop-shaft seal and lets water into your gearcase. Hunters and fishermen can now travel for miles at sufficient speeds in deep water without fatigue and access areas that can only be traveled with an air cooled mud motor. A Johnson outboard motor's lower unit contains the propeller shaft or, in the case of the jet drive, an impeller shaft. Outboards are more easily accessible for repairs and servicing. This is the drain for the g/box oil. For 4-Stroke models you should also change your crankcase oil to remove any acids and moisture from the oil. 5 Liter Mercury Outboard Lower unit replaces 2. A Mercury, Yamaha, Johnson, Suzuki, Evinrude, Mariner outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 35HP outboard motor to factory specifications. From what I see, I feel he forgot to put in a thrust washer. - ALL ORIGINAL SOUNDTRACK by. How do I replace the Prop Shaft Outer Oil Seal on a Mercury? Update: Do i need special tools or can i do it with stander tools? Update 2: Is there a web site that might show me details instructions?. We start every process with multi-levels of inspection with a complete analysis of each working part of your Mercury Outboard. Download a 60HP Yamaha, Suzuki, Evinrude, Mariner, Johnson, Mercury outboard repair manual in seconds. DO NOT PULL THE SHAFT OUT UNLESS YOU PLAN ON REMOVING THE PROP SHAFT. Get the best deals on Force Outboard Lower Unit Components when 1990 120HP Force Outboard Propeller Prop Shaft & Clutch 819284A3, 816433T Make Offer - Mercury. Condition is Used. Oem Mercury Quicksilver Thermostat 75 80 90 100 4 Stroke Efi Outboard 855676 1 - $76. Your outboard motor has three distinct parts: a power head, which is the gasoline engine that powers the outboard motor; the exhaust housing that protrudes downward from the power head, wrapping around the exhaust system and the driveshaft; and the lower unit. Meaning that even if I torqued the nut down all the way, the prop would have about 1/8" - 1/4" play through the shaft. Offering discount prices on OEM parts for over 50 years. Make sure your prop allows your engine to reach it's rated WOT (wide open throttle) RPM's. Download a 50HP Yamaha, Suzuki, Evinrude, Mariner, Johnson, Mercury outboard repair manual in seconds. super special $1200 while stocks last normal retail price $1417. Our Mercury Outboard Propeller Shafts are at the lowest prices and same day shipping!. com TABLE OF CONTENTS Mercury / Mariner / Force Oil Seal & O-ring Size Charts Section 14 Mercury / Mariner / Force Powerhead Bearings & Seals Section 9. 31990 32007 31992 38859A1 Mercury. With outboard motors, the most important measurement is the shaft length. With some gearcases, you will have to remove the propeller in order to change the lube; but even if your engine doesn't require that, it's a good idea to pull the prop off anyway. It helps if you use the bearing carrier removal tool from Merc but it's not absolutely necessary. Buy McGard 74039 Marine Propeller Lock Set (3/4"- 16 Thread Size) - Mercury/MerCruiser/OMC - Set of 1: Wheel Locks - Amazon. This fitting typically has an unusual shape which requires a matching tool to facilitate removal. Then remove the cowl and remove any breather box that covers your carb throats. To solve the problem Mercury developed more exotic propeller hub kits which have an elastic coupling mechanism between the propeller shaft and the propeller that absorbs some of the instantaneous changes in velocity between the shaft and the propeller into the springs of the coupling. I have the lower units removed and the water pump assembly has been taken off. - Answered by a verified Marine Mechanic. Tohatsu, Japan's oldest outboard manufacturer, has been producing high quality, durable outboard motors since 1956. Sleeve Propeller Bore, Mercury Marine OEM part number 8M0054695. Your browser does not currently recognize any of the video formats available. See photo to left and notice how the 13 splines protrude past the prop. Remove the washer with the tangs on it. Spring around seal broken. Make sure your prop allows your engine to reach it's rated WOT (wide open throttle) RPM's. 5 liter standard Mercury Lower units - This unit is 100% OEM Compatible, Requires no modifications, ships complete with water pump and upper drive shaft. Treat your engine with silicone spray. Buy the Mercury Marine 1F02201EK. First make sure that you have a water source for your engine. Cross your fingers. Get the best deals on Force Outboard Lower Unit Components when 1990 120HP Force Outboard Propeller Prop Shaft & Clutch 819284A3, 816433T Make Offer - Mercury. General Propeller Company has served the marine industry for over five decades. First step is to drain the lower unit (or you will have a gear oil mess when you get the bearing carrier out). A common boating mishap is getting fishing line wrapped around the prop shaft behind the propeller of an outboard or sterndrive. can someone explain with some detail please. And will really need it to re torque your pinion nut. Mercury Marine 15 hp gear hsg (prop shaft) design i parts. Extra long shafts are 25 to 29 inches long and extra-extra long shafts are 30 inches and above. Protect yourself against expensive propeller theft with a McGard propeller lock, featuring the same patented design as our stern drive and outboard motor locks. One more thing. Shimming your drive shaft and pinion gear Ball gear troubleshooting for excess wear for excess wear or removal and shimming. Some of the tool to make the job easier. If you’re fishing, boating or taking the family out on the water, our Yamaha boat propellers. Lift and have the assistant hold it up. The outboard motor shaft length and transom length need to match in order for the motor to be at the right height while it is operating in the water. There is split pin and nothing else. This part is available for purchase for $2. A bad prop can have poor performance and it can ruin your drive. Propeller Fitting Instructions. Find tips for replacing your outboard lower unit here at US Boatworks. With some gearcases, you will have to remove the propeller in order to change the lube; but even if your engine doesn't require that, it's a good idea to pull the prop off anyway. Occasionally fishing line can wrap itself around the propeller shaft and create small cuts in the seals; these cuts may cause leaks. Carefully work the hook of the seal between the lip and shaft. Find Mercury In Stock Now. Mercury Outboard Water Pump Kits. Quicksilver Floating Prop Wrench for use on 1-1/16'' prop nuts. 5hp Mercury which features choice of 15 inch or 20 inch shaft length. The Suzuki EFI system operates Battery-Less, which is an industry first in this horse-power class. If the propeller has not been changed in a long time it is possible--perhaps very possible--that the propeller and the propeller shaft have formed a strong attraction for each other. Motor Prop For Minn Kota Mkp-2 Edge Endura. Tohatsu, Japan's oldest outboard manufacturer, has been producing high quality, durable outboard motors since 1956. Once the nut is removed, the propeller-nut retaining washer will slide off and you can slide the propeller from the propeller shaft. Steel construction with tough powder coat finish. Purchase 806105 mercury mercruiser alpha today! Highlighting a curated assortment of 806105 mercury mercruiser alpha in stock now. All stainless steel, price is only $45 each. Ask the experts on our Mercury Outboard Parts Forum for repair issues, diagnosing problems, links to diagrams, suggestions on buying parts and more. Whether you're looking to increase power, speed or efficiency a new propeller can help achieve higher top-end speeds, decrease fuel consumption and reduce overall damage to your engine. There are different numbers of gear teeth depending on the make and model of the engine. Prop Puller; Below you will find some of the popular devices for prop pulling There are 2 main methods, harmonic and straight pull through a clamp of some design. Remove the key. The year is now normally noted on the serial number sticker. Slide the prop back over the shaft and set it into place so that the lines match up. This INSTANT DOWNLOAD Mercury, Mariner, Johnson or Evinrude repair manual was designed for do-it-yourself mechanics and factory trained technicians. Thank you for shopping at Green Bay Prop. 5 out of 5 stars 11. Bravo 3 Propeller Wrench designed specifically for Mercury Bravo 3 Drives. 85 HP Chrysler Outboard Motor; Outboard Motors Chrysler Chrysler - 100 115 And 140 HP Outboards OB 3439 Service Manual. PROPELLER HARDWARE PROP NUTS & TAB WASHERS PROP NUT 11- 40140 Mercury/Mariner 5‑15 HP outboards using a Brass propnut with M10x1. old O- Ring from inside the brass guide, clean up the O- Ring recess, install the new one. In-stock at Power Equipment Direct. Remove the 6 or so bolts that hold the lower unit onto the leg of the outboard. Clean propeller shaft. How to Work on Your Own Outboard Motor Contrary to popular opinion, it's easy for do-it-yourselfers to do the basic outboard motor repairs, including changing engine oil and filter, gear case oil and sparkplugs. PROPELLER HARDWARE PROP NUTS & TAB WASHERS PROP NUT 11- 40140 Mercury/Mariner 5‑15 HP outboards using a Brass propnut with M10x1. Buy now! Boat Repair Shop Parts Mercury Trim Rod Removal Tool Outboard Mercury. And will really need it to re torque your pinion nut. Mercury Outboard Vintage Hats Sale Is For Two Hats For Mercury - $17. I bought a new propeller for my old Honda 2hp 4stroke outboard. Learn About Propeller's, Be a Hero Not a Zero, Propeller for Sale St Cloud Minnesota Boat Dealer - Duration: 20:26. This 1983, 50 hp Mercury is made for saltwater. Mercury 115hp $700. If the pressure required to slip clutch is greater than 28 ft pounds, it will be necessary to remove the prop nut and add additional steel shims located on prop shaft spline shoulder. Condition is Used. Find the perfect propeller puller tool to remove your inboard or ski prop today. Slide the prop back over the shaft and set it into place so that the lines match up. Remove excess lubricant with a soft cloth. Find many great new & used options and get the best deals for MERCURY OUTBOARD PROP SHAFT BEARING CARRIER 43567A1 at the best online prices at eBay! Free shipping for many products!. Put a quality propeller on your Yamaha outboard motor with our range of Yamaha propellers for Yamaha outboards. Only install a good prop. Pro-Drive Motors are designed to provide the convenience of an outboard motor and the versatility of a mud motor. Tools, water pumps, pistons & seal kits for Mariner motors. Boat Motors, Engines, Fishing Supplies, GPS, and more. Hunters and fishermen can now travel for miles at sufficient speeds in deep water without fatigue and access areas that can only be traveled with an air cooled mud motor. This INSTANT DOWNLOAD Mercury, Mariner, Johnson or Evinrude repair manual was designed for do-it-yourself mechanics and factory trained technicians. Getting ready for lower unit seals. This involves removing the bearing carrier, retainer plate, lower shift linking, gear selection yoke, and then finally the. Whether you're removing the bearing carrier from your Johnson outboard motor for lower unit bearing maintenance, to replace the propeller seals or to replace the bearing carrier or the propeller shaft, the process is straightforward. When I remove the split pin, the old propeller does not come off; must be something else that is holding it back on the shaft. Hi, I have Mercury 70hp outboard 1980-81. This INSTANT DOWNLOAD 175 horsepower Mercury, Mariner, Yamaha, Suzuki, Johnson and Evinrude outboard engine repair manual was designed for do-it-yourself mechanics and factory trained technicians. Yamaha outboard 40hp carb parts for 40hp 2scoke yamaha outboard carburator replacement for yamaha 40hp outboard cc of 1995 mercury 40hp 4 cylinder change oil in 40hp 4-stroke suzuki changing a fuel filter for a 2000 mercury 40hp outboard motor changing a propeller shaft in a 40hp mariner changing an impeller on a 40hp mercury 2 troke changing. Nothing will bring an outboard to a grinding halt faster than a length of fishing line. Manually turn the propeller and check that their is a minimum of 1/4" clearance between the propeller. With both of you gripping, coordinate a slow lift of the shaft. - fog motor. Download a 50HP Yamaha, Suzuki, Evinrude, Mariner, Johnson, Mercury outboard repair manual in seconds. Place the outboard motor in the full tilt-down position, with the transmission shift lever in neutral. Mercury Download 2000 2001 Service Manual 75 90 Hp 4 Stroke 75hp 90hp Outboard DOWNLOAD HERE This 2000-2001 Mercury/Mariner Outboard Marine Service Manual/Repair Manual Covers The Following Models: 75/90 HP (75HP 90HP) 4-Stroke. Southcentral Outboards 2808 N 2150 St. Each 6hp engine repair manual covers every aspect of repair. Also, read the latest reviews for the Mercury 6 HP (20") Shaft Gas Powered Outboard Motor. Loosen and remove the nuts that hold the lower unit in place, almost all outboards have four nuts holding this in place. 3 Mercury gear problem I went out to the boat yesterday, started the outboard on the dinghy in neutral but it's in gear whether the lever is in N or F. Boat Motors, Engines, Fishing Supplies, GPS, and more. A 3/8" (9/16" wrench) plastic dome covered stainless steel nut holds in a thick splined washer on the propeller shaft. ) gear housing (propeller shaft) parts. How do I replace the Prop Shaft Outer Oil Seal on a Mercury? Update: Do i need special tools or can i do it with stander tools? Update 2: Is there a web site that might show me details instructions?. 4 liter, and 2. They can answer questions for any Mercury outboard motor model or horsepower including Chrysler Outboards, Force Outboards, Mariner Outboards, and Mercury Inboard/Sterndrives. Step Five: Change the gear oil in the lower unit (step-by-step instructions). Hunters and fishermen can now travel for miles at sufficient speeds in deep water without fatigue and access areas that can only be traveled with an air cooled mud motor. State-of-the-Art designs make the new DF30A the most technically advanced portable outboard on the market today. Remove the nut from the propeller shaft and remove the prop using even pressure with the prop puller. I've tried putting them both in neutral, no. Hold pinion nut securely, then fit special tool to the driveshaft. My most enjoyable responsibility is helping customers solve their unique propeller issues. Steps to Remove the Barnacles: To power wash the barnacles away, it is best to have them dry. Mounted Trolling Motor 30 Shaft. A Mercury, Yamaha, Johnson, Suzuki, Evinrude, Mariner outboard marine engine repair manual is a book of instructions, or handbook, for learning how to maintain, service and overhaul the 35HP outboard motor to factory specifications. Re: Mercury 3. Ratcheting Gearcase -- Refers to a gear case that will ratchet or rotate when unit is in gear and propeller shaft is turned in one direction. Prop Shaft End Play I purchased two 116 upper and lower units last spring. Watch fallen skiers. DOWNLOAD outboard or inboard marine repair manuals straight to your computer in seconds—fix your problems now. The Suzuki EFI system operates Battery-Less, which is an industry first in this horse-power class. These older 4 cylinder Mercury's were bullet proof and a great design. DOWNLOAD 60HP Outboard Repair Manual Evinrude Yamaha Mercury Mariner Johnson Suzuki INSTANTLY DOWNLOAD a 60 horsepower outboard repair manual straight to your computer in seconds. A common boating mishap is getting fishing line wrapped around the prop shaft behind the propeller of an outboard or sterndrive. Oem Mercury Quicksilver Thermostat 75 80 90 100 4 Stroke Efi Outboard 855676 1 - $76. 25 hp fourstroke remove bent propeller shaft 25 hp mercury repair guide for a1994 25 hp yamiha outboard boat motor repair manual for 1974 johnson seahorse 25 hp repair manuel for a 25 hp mercury 2014 4 stroke repairing a 25 hp evinrude when straight gas has been run through without oil replace prop lower seal on mercury mariner 25 hp lb 114 rod is stuck in up position on 1985 yamaha 25 hp outboard motor gearbox serial number location on 25 hp suzuki outboard service manual for 25 hp evinrude. 3HP / Johnson Evinrude 3. INSTALL MICHIGAN WHEEL PROPELLER 1. This Mercury Upper Shift Shaft fits many Mercury/Mariner outboards from 2000-2003 with 75, 90 and 115 HP engines. 5HP / Mercury 3. There is a brass seal holding down the drive shaft and an odd shaped plastic piece Mercury calls a "retainer" holding down the shifter rod. Sterndrive replacement sells Mercury Outboard Lower Units for less than you’ll ever find online. The shaft of the tool is smooth and is unlikely to injure the propeller shaft. Mercury 115hp $700. After the assembly has been removed from engine, try to clean it as best as you can using a solvent. 3 Mercury gear problem I went out to the boat yesterday, started the outboard on the dinghy in neutral but it's in gear whether the lever is in N or F. This INSTANT DOWNLOAD 175 horsepower Mercury, Mariner, Yamaha, Suzuki, Johnson and Evinrude outboard engine repair manual was designed for do-it-yourself mechanics and factory trained technicians. Older 200/20 lower units came straight off by removing the 2 nuts under the plate above the prop and the 1 in the front, or if it is newer, then you will need to undo the catch under and behind the carb, and remove the bolts that hold the lower unit on. Find many great new & used options and get the best deals for MERCURY OUTBOARD PROP SHAFT BEARING CARRIER 43567A1 at the best online prices at eBay! Free shipping for many products!. There is no shear pin as this prop uses the rubber mounting hub. I replace my bent propeller shaft on a 25 hp mercury outboard 4 stroke. If the propeller is not turning because of debris, turn the engine off, and then remove the stuck objects around the shaft and the propeller. If it has a cotter pin, remove it,then there is a thrust washer that should come off and the prop should come right off, if it doesn't put a 2x4 in back of the prop and hit it with a mallet. Slide the propeller nut retainer back onto the propeller shaft. Click here to visit our frequently asked questions about HTML5 video. 0 Liter Outboard Lower units. You have to slide the lower unit from the motor to remove. Whether you're looking to increase power, speed or efficiency a new propeller can help achieve higher top-end speeds, decrease fuel consumption and reduce overall damage to your engine. Featuring Mercury Verado Outboard for sale today online. Remove the 6 or so bolts that hold the lower unit onto the leg of the outboard. 75-150 HP The table below contains a listing of propellers we currently stock for the Force 70-150 HP engines. The last time I used it, it worked OK. Everything seemed fine with the motor in gear - nice flow but when I would put it in neutral it sometimes slowed to a trickle. Loosen and remove the nuts that hold the lower unit in place, almost all outboards have four nuts holding this in place. Note the position of the impeller shim washers, and replace them in the same order. Mercury Outboard Application 1. Stand at the back of the boat and have an assistant stand to the other side. Mercury Quicksilver Black. Available in Aluminum and Stainless Steel from Michigan Wheel, Powertech, Solas and Quicksilver. On the right is the kill button directly above the fuel coupler. This is designed so that the bottom of the boat is even with the cavitation plate of the motor. The inspections aside, how to remove and replace the lower unit on your Mercury outboard motor is a process as simple and straightforward as taking off a boot and putting it back on. 00 1590-8837A5 1590-8837T5 Drive Shaft Housing - Mid Section 2. Keep this rather than throwing it overboard, as it will be required for reassembling the machine later.